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alainsnyder

My 2008 JK Rubicon Project

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Those are some purdy welds! Great job! I like the overhead console setup, too. Those are the switches I plan to use for my lights and lockers if I ever get around to getting any.

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Tiny update here. My factory crossmember was beat to death:

 

126A6303-6833-4D5D-A633-AB6D9BF1BB81_zpskqpw1lgo.jpg

 

Another Jeeper had this big beefy one for sale. Made from 3/16 steel instead of 10 gauge like the factory crossmember.

 

98E90665-C325-4EFD-8D67-BCC49D6EEF58_zpsle5gmmsb.jpg

 

 

080FACAD-EEC2-4E38-9DF8-CE2BB9D183FF_zps5lexvvpk.jpg

 

The installation took literally 20 minutes. I was pleased.

 

 

58A804E5-6F8B-4CBC-A8E1-C4AD94094CE9_zpsnaugt3en.jpg

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Time for a new Rampage frameless top.

 

 

 

C62809A7-BEB2-48AA-9442-782B0E9C9255_zpscomzsxzm.jpg

 

 

A3394FE3-903B-41DD-82F7-892B32050B67_zps4gkigduy.jpg

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You may have read me complaining earlier in this thread about my front springs not staying put. I had the upper bumpstop extensions from teraflex installed, and upon heavy articulation where the axle is moving at an angle, those bumpstop extensions would engage the springs and lift them up. I realized I needed to split the total length of my bumpstops between the upper and lower spring buckets. So I took the Teraflex extensions off and reinstalled the factory muffin into the top side, and drilled and countersunk two hockey pucks to use as lower bumpstops, as you’ll see here:

5099F810-2B1C-4C67-B9B3-938637A101DD_zpsck0qlvx9.jpg

I’ve taken the Jeep on two or three outings since then, and it seems to work. Next I installed a Currie adjustable trackbar with rebuildable Johnny Joints at each end. Also, I took a little extra time to reinforce the frame side trackbar bracket with a weld washer on the front and back side, just to make sure the hole was perfectly round. I made sure to use 9/16 grade 8 bolts and stover nuts.

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Next was to rehab and install on old winch bumper I picked up from another member, then install the winch.

Before:

3DD55AAD-CACB-4E0C-8E51-4B3E605E2DCB_zpsbnur5zsv.jpg

After:

BCEA1B57-505D-42B7-9B54-6CD0C0B0D765_zpstlyjamv7.jpg

02A90DD6-B4FD-4FAA-A12D-649BD35A6338_zpss9ipjspx.jpg

29ndjyu_zps248feb4f.jpg

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Looking really good Alain! That last picture you posted is very cool!

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Looking really good Alain! That last picture you posted is very cool!

 

x2, looks like you're driving out of an erupting volcano.

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There's nothing like having a good photographer in the right place at the right time, eh?

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Nice rig!

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I wanted a bumper bar, but I don’t own a bender, nor possess the skill to use one. So Todd at Desert Fab handled that for me; he did a very nice job for a reasonable price. Then I picked up some tabs and gussets at SDHQ.

 

Tacked in place:

8BB9151C-5914-40EF-81CE-B9B3488BA9B9_zpsj3kthfjz.jpg

3C480D8D-1CFB-4694-960A-739550819B73_zpsfqddjzc6.jpg

 

 

Welding almost done:

69244153-0FA2-4E36-B3D6-428EA950A51C_zpss0tsnf5q.jpg

6EE56917-6D8E-4C9C-97E0-ACA7BC0F56CC_zps2qaxiov5.jpg

 

 

Light tabs welded on:

62EDCBFB-FB23-4790-83E6-EC60DB58D1D6_zpsxezvwmeb.jpg

 

And painted:

 

A9F9C4AB-942C-40C7-9EA1-7FBAEF7AFB4B_zpsvkfugzap.jpg

 

 

 

 

 

 

Now I just need a nice 15” light bar.

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