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dzJeepChic

ScottLs 2001 XJ

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Still stuck at 4 wheeler supply getting the rubicon transfer case swap.. Apparently one of their mechanics went home 10 minutes into his shift yesterday with internal bleeding issues:eek:

 

Well that's no bueno. I hope the guy (holy cow, which guy? Not that old guy I hope?) is okay. Keeping positive thinking about the whole 4Wheeler's Supply crew.

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Well that's no bueno. I hope the guy (holy cow, which guy? Not that old guy I hope?) is okay. Keeping positive thinking about the whole 4Wheeler's Supply crew.

 

It wasn't the "old guy", not the transfer case guru anyway. Finally got my jeep back last night and (drum roll) so far so good. Speedometer works correctly and the "part time" indicator light comes on as it should. Turns out the pigtail i bought from Amazon for the part time light wasn't necessary so if anyone else plans to do this swap i have an extra one for sale un-opened:

41-0owwX1ML.jpg

 

Driving home on AZ51 i was able to get 'er up to 80mph without vibrations other than the slight sound of mud terrains humming. I think overall the decrease in interior noise/vibrations is also due to the Warn locking hubs George and i installed last month. Never showed pictures of that but here are two: 1 right after we buttoned it up and another stopped during the test drive to get George tools from a garage sale. I like how the front wheels stick out roughly 1.5 to 2 inches wider now than before

4838A48E-4CFA-46BA-A73D-FB463351FDB3_zpsvhmtfa5s.jpg

If i remember correctly, George bought an air saw at the garage sale

72863A40-C8F8-4D04-9CB6-EA629DA7D725_zpsfxvwsaic.jpg

Here's the new NV241OR sourced off e-bay for $1,400 delivered. The transfer case had 52,000 miles on it before replacing my NP231

743FBF33-6FCF-4A81-9ACB-5833E9069ED9_zpsa1997b29.jpg

Dudes at 4 wheeler's had to notch my transmission mount to keep it from contacting the larger case

253562ED-75F7-48F7-B758-C9850BDBF92E_zpsujmjkodl.jpg

One thing i noticed right away is how much higher the 241 is tucked up away from the transfer case skid compared to the older 231

1198C605-B9BE-4929-B9C6-35EDD083D9F0_zps4hasoxam.jpg

I'm going to clean the crap out of the t-case and tunnel this weekend when i get some time. Just need to do a trail test now to make sure it works right offroad. Who's in?!

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I wonder if you'll gain MPG from the lockouts? Should help!

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During mOOse's bday party I realized my air lockers no longer would actuate. The compressor worked fine, I was able to air up at the end of the day no problem, but it kept running whenever I would try to switch on either locker. Upon further inspection I found air leaking from the tire inflation hose coupling.

Took it apart & found a spring broken in half from water corrosion & sand had jammed the plunger/valve open

F70EE570-610C-4DF2-A8E7-BC00FCEDE946_zpsoppgaduv.jpg

Removed the coupling & cleaned out all the sand & goop from the manifold threads

3115A6A7-1F57-448D-BDB6-E201B25D0F7F_zpsgsegbzb5.jpg

Called 4 wheel parts, the California store had an extra ARB hose coupler p/n 171402 for $13, 2 day shipped to my house for $7

CAE4BFE9-8EDA-438A-8F4A-BB7CFE628219_zpsikxgqbai.jpg

Applied some teflon tape to the threads and buttoned it back up. Lockers work perfectly once again

69B61108-DDAD-4EAF-836D-53934F767713_zpsqj69ahpi.jpg

I stole this rubber cap from George's garage that fits perfectly over the coupling. Hopefully this will keep future rust & corrosion at bay

0D5C10C6-6685-4453-82C7-5C33D9F47EFB_zpsxbk9fxsf.jpg

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I wonder if you'll gain MPG from the lockouts? Should help!

 

After driving around town for the past 6 months & hitting a few trails in the process, I haven't noticed any improved gas mileage.

 

Not sure if i'm set on the wider front axle look. Now it's at least 2.5" wider than the rear axle. Considering a pair of these wheel spacers:

 

images.ashx?i=whs-002.jpg&partNo=SPI&w=450&h=450

http://www.4wheelparts.com/Wheels/Wheel-Spacers.aspx?t_c=11&t_s=107&t_pt=7576&t_pn=SPIWHS-002&utm_source=google&utm_medium=cpc&utm_campaign=shopping&emlprox=out&ppcfon=1&gp=1&gclid=CPOerKX168QCFQoKaQodOj0ADQ

The concern is my tires might eat into the fenders on "full stuff". They just barely tuck as it is now:

DSCN5543.JPG

Also found these extended bumpstops from Daystar that could alleviate would-be up travel issues

KJ09120BK.jpg

http://www.daystarweb.com/productdetail.php?productID=369

 

I know Discount tire will not touch my jeep when it's time for new tires due to wheel spacers thicker than 3mm but i see many others on this forum running them.

What do you all think, should i get wheel spacers:confused:

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I doubt that you will ever be able to measure any increases in fuel economy due to the addition of lockout hubs. While science says that any reduction in friction losses are an improvement, the fact is that the losses of turning a few extra seals is but a pittance and pales to be unmeasureable compared to the losses caused by aerodynamics, tire tread design, tire pressure, etc. etc. etc…

 

As for the wider front than rear track width. The rear being narrower than the front, particularly on solid axle equipped vehicles, is purposely done. Appearance is not on the radar when this choice is made. ;)

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As for the wider front than rear track width. The rear being narrower than the front, particularly on solid axle equipped vehicles, is purposely done. Appearance is not on the radar when this choice is made. ;)

 

Both axles appeared to be equal width before we put the Warn hubs on but i never actually measured the difference until last weekend. Interesting, I wonder what the overall purpose is to having wider axles up front than in the rear:confused:

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i think he was saying when you decided to do lockout hubs, you picked function over form, so deal with the look!

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I've have 2.5" spacers on my rear axle for a few years now and Discount doesn't give me any grief over them. The manager at the Chandler & Dobson location told me that as long as the spacers are hub-centric there is no issue - its the float type they won't work on.

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The manager at the Chandler & Dobson location told me that as long as the spacers are hub-centric there is no issue - its the float type they won't work on.

 

Thanks Jeff, that makes sense. Definitely have the "float type" on my Ford.

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